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All Blogs | ACI Controls
7/16/2024 11:51 AM
Variable Frequency Drives (VFDs), also known as variable speed drives, adjustable frequency drives, adjustable speed drives, AC drives, or inverter drives, are powerful tools for...
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Posted By: cstupica@aci-controls.com
7/16/2024 11:48 AM
Human-Machine
Interfaces, also known as HMIs, are crucial touchpoints between people and the
machines they control. Much like the dashboard of your car, HMIs...
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Posted By: cstupica@aci-controls.com
7/16/2024 11:47 AM
Automation
has revolutionized process control, driving unprecedented levels of efficiency
and precision — and at the center of this are Programmable Logic Controllers
(PLCs), better known...
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Posted By: cstupica@aci-controls.com
7/16/2024 11:46 AM
In
manufacturing, efficiency is the name of the game. Every piece of equipment
needs to perform optimally, using just the right amount of energy while...
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Posted By: cstupica@aci-controls.com
7/16/2024 11:43 AM
When we
use appliances or drive vehicles, we rely on electricity to power them. But did
you know that small signals need help to control...
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Posted By: cstupica@aci-controls.com
7/16/2024 11:41 AM
When it
comes to making processes run smoothly, efficiency and accuracy are crucial.
This is where technologies like PLCs, SCADA, and HMIs come in, changing...
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Posted By: cstupica@aci-controls.com
7/16/2024 11:33 AM
In
today's complex world of industries, it's crucial to move goods and services
efficiently. That's where industrial distribution companies come in. They...
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Posted By: cstupica@aci-controls.com
3/4/2024 1:59 PM
In the complex world of industrial process control, where precision and reliability are paramount, the role of distributors cannot be overstated. A distributor serves as...
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Posted By: cstupica@aci-controls.com
3/4/2024 1:37 PM
Introduction:
In the fast-paced world of business, having access to readily available products is crucial for seamless operations and customer satisfaction...
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In the fast-paced world of business, having access to readily available products is crucial for seamless operations and customer satisfaction...
Posted By: cstupica@aci-controls.com
3/4/2024 1:26 PM
Introduction:
In the dynamic landscape of modern manufacturing, maintenance departments play a crucial role in ensuring operational efficiency, minimizing downtime, and optimizing asset performance...
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In the dynamic landscape of modern manufacturing, maintenance departments play a crucial role in ensuring operational efficiency, minimizing downtime, and optimizing asset performance...
Posted By: cstupica@aci-controls.com
3/4/2024 12:50 PM
Introduction:
In the realm of industrial manufacturing, the efficient operation of furnace processes is paramount. Whether it's for heat treating, metal smelting, or...
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In the realm of industrial manufacturing, the efficient operation of furnace processes is paramount. Whether it's for heat treating, metal smelting, or...
Posted By: cstupica@aci-controls.com
3/4/2024 12:35 PM
In the fast-paced landscape of industrial operations, maximizing efficiency and productivity is paramount. One of the most effective ways to achieve this goal is...
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Posted By: cstupica@aci-controls.com
3/4/2024 12:26 PM
Introduction:
In the food and beverage industry, ensuring product quality and safety is paramount. Process filtration plays a critical role in achieving these objectives...
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In the food and beverage industry, ensuring product quality and safety is paramount. Process filtration plays a critical role in achieving these objectives...
Posted By: cstupica@aci-controls.com
3/4/2024 12:10 PM
In the realm of industrial manufacturing, efficiency is paramount. Whether it's preserving product integrity, enhancing safety measures, or optimizing production processes, businesses are constantly...
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Posted By: cstupica@aci-controls.com
3/4/2024 10:38 AM
What is Pipe Heat Tracing and How Does It Work?In industrial processes, keeping fluids flowing smoothly through pipes is essential. But when temperatures drop...
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Posted By: cstupica@aci-controls.com
3/1/2024 10:48 AM
Improving Manufacturing Efficiency: A Guide to Industrial Process
Precision and efficiency are critical in manufacturing and industrial process control quietly...
Posted By: cstupica@aci-controls.com
1/16/2024 11:43 AM
When it comes to manufacturing, technological advancements play a pivotal role in shaping the future. At the heart of this transformation lies the indispensable tool...
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Posted By: cstupica@aci-controls.com
Protecting Your Investment: The Critical Role of Balston Air and Gas Filters in Industrial Equipment
12/7/2023 9:52 AM
Air and gas filters stand as unsung heroes, silently working to maintain the air quality within HVAC systems. These components play a pivotal role in...
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Posted By: cstupica@aci-controls.com
12/3/2023 10:42 PM
Supplier Spotlight:
Cleaner, Smarter and More Efficient Filtration Solutions: The Parker Way
Manufacturing and industrial facilities operate in a world of constant...
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Cleaner, Smarter and More Efficient Filtration Solutions: The Parker Way
Manufacturing and industrial facilities operate in a world of constant...
12/1/2023 10:23 PM
Combustion Air Blowers: What They Are and the Applications That Require Them
In the world of manufacturing, precision and reliability are key — and when...
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In the world of manufacturing, precision and reliability are key — and when...
Posted By: cstupica@aci-controls.com
11/15/2023 10:12 PM
Precision and Power: Exploring Customizable, Scalable Process Control with Honeywell's Range of Controllers
Welcome to the latest edition of the ACI Controls Company...
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Welcome to the latest edition of the ACI Controls Company...
Posted By: cstupica@aci-controls.com
8/28/2023 11:37 AM
Prioritization and Criticality in Manufacturing: What It Means for You
In the complex landscape of manufacturing, where resources are often limited, the concepts of...
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In the complex landscape of manufacturing, where resources are often limited, the concepts of...
Posted By: cstupica@aci-controls.com
8/15/2023 11:19 AM
Chart Recorders: What they Are and How They Can Help You Collect Accurate Data
When it comes to data acquisition and process monitoring, chart...
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When it comes to data acquisition and process monitoring, chart...
Posted By: cstupica@aci-controls.com
6/20/2023 3:12 PM
Fuel water separators are important to any fuel system, whether it’s diesel or marine. They play a crucial role in preventing damage and corrosion...
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Posted By: cstupica@aci-controls.com
6/15/2023 2:43 PM
In the world of industrial process and pressure technology, a misunderstood and commonly overlooked component is differential pressure gauges. Differential pressure is a broad category...
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Posted By: cstupica@aci-controls.com
5/30/2023 3:00 PM
Maintenance is a critical aspect of your assessment management strategy, however, you should not rely solely on reactive maintenance measures. The most cost-effective...
Posted By: cstupica@aci-controls.com
4/15/2023 3:19 PM
Nitrogen is an abundant gas in the atmosphere. In its liquid form, it is frequently used as a cryogenic refrigerant. The widespread availability of...
Posted By: cstupica@aci-controls.com
3/21/2023 12:17 PM
What You Need to Know About Industrial Burners: Types, Application, and More
If you’re not already familiar with industrial process equipment, industrial burners...
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If you’re not already familiar with industrial process equipment, industrial burners...
Posted By: cstupica@aci-controls.com
3/1/2023 9:10 PM
Differential pressure switches are ideal for air filter monitoring, static pressure proving, airflow proving, or auxiliary fan actuation. These devices use differential air pressure between...
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Posted By: cstupica@aci-controls.com
3/1/2023 9:01 PM
Temperature transmitters are a fundamental component of industrial manufacturing as a means of process control. This is because they can provide feedback regarding temperature during...
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1/18/2023 5:11 PM
PLCs in Manufacturing
With more companies looking to automate their production processes, the rise of data-driven decision-making, and evolving IoT and machine...
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With more companies looking to automate their production processes, the rise of data-driven decision-making, and evolving IoT and machine...
Posted By: cstupica@aci-controls.com
1/11/2023 1:10 PM
Industrial settings with strenuous applications, such as thermal cycling and vibration, are recognized as some of the toughest environments for tube fittings. In all cases...
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Posted By: cstupica@aci-controls.com
1/11/2023 10:10 AM
Production and manufacturing have become increasingly complex, and developments in technology are further refined and implemented on an ever-increasing scale. Almost every facet of...
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Posted By: cstupica@aci-controls.com
11/10/2022 4:33 PM
In manufacturing, there are three main utilities that are essential to almost every single process: water, electricity, and natural gas. However, we would argue that...
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Posted By: cstupica@aci-controls.com
9/30/2021 3:47 PM
Industrial heating is a powerful process that involves extremely high temperatures and chemical reactions, otherwise known as combustion. Generally, industrial heating is used for a...
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Posted By: cstupica@aci-controls.com
9/28/2021 3:35 PM
Keeping You Safe
In response to the current pandemic, many areas around the world have implemented mandatory Personal Protective Equipment (PPE) requirements in addition...
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In response to the current pandemic, many areas around the world have implemented mandatory Personal Protective Equipment (PPE) requirements in addition...
Posted By: cstupica@aci-controls.com
9/28/2021 1:29 PM
Stages of Corrosion
Corrosion is a dangerous threat that can cause catastrophic damage to the strongest equipment. This process is a natural reaction...
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Corrosion is a dangerous threat that can cause catastrophic damage to the strongest equipment. This process is a natural reaction...
Posted By: spease@aci-controls.com
8/20/2021 11:15 AM
Indoor air quality (IAQ) has been a major focus of manufacturing, industrial and commercial environments, especially during the COVID-19 pandemic. According to the...
Posted By: spease@aci-controls.com
8/19/2021 4:05 PM
Thermal cycling and vibration applications are known as some of the most difficult environments for tube fittings. These applications require intense precision, leak-free...
8/12/2021 2:57 PM
When it comes to compression tube fittings, the most effective designs balance hardness, strength, and corrosion resistance. Parker has worked to develop a chemical...
7/7/2020 3:53 PM
Compressed air has been utilized as a safe and reliable power source for over 100 years. In fact, approximately 90% of all industrial manufacturing companies...
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6/4/2020 3:53 PM
Lean manufacturing is a production method implemented by industries around the world—even in the biopharmaceutical industry where validation and regulatory requirements are high. The...
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Posted By: cstupica@aci-controls.com
5/19/2020 4:01 PM
Filtration technology is essential in the food and beverage industry. Everything from milk and cheese to maple syrup and beer requires some level of filtration...
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Posted By: cstupica@aci-controls.com
5/4/2020 4:13 PM
Every instrumentation system starts with safe, reliable tubing to ensure leak-free operation. With many options to choose from, selecting the right tube for your...
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Posted By: cstupica@aci-controls.com
4/17/2020 4:37 PM
Heat treating is a very important process in nearly every industry. In fact, there are very few products that can be manufactured without some level...
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4/9/2020 4:40 PM
Today, consumers are becoming more conscious of the foods they put into their bodies–paying closer attention to where their food is coming from and...
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3/18/2020 4:48 PM
Sustainable practices are sweeping the manufacturing industry on a global scale. Many companies are searching for ways to increase their sustainability efforts while still maintaining...
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3/2/2020 4:53 PM
When designing metal equipment, many engineers look for the strongest and most cost-effective option on the market. One factor that should also play a...
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Posted By: cstupica@aci-controls.com
3/2/2020 4:52 PM
Every steam generation system requires a boiler or steam drum that works as an integral component of the operation. Steam drums are typically relied on...
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Posted By: cstupica@aci-controls.com
2/4/2020 5:00 PM
Cement manufacturers are often faced with the challenge of reducing production costs while still meeting strict environmental regulations. One way this industry has chosen to...
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Posted By: cstupica@aci-controls.com
1/31/2020 5:35 PM
The manufacturing industry is defined by technological advancements, processes and digital transformations. Every year, new advancements are revealed that shake up the industry even more...
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Posted By: cstupica@aci-controls.com
1/3/2020 5:39 PM
Single-use systems have proven to be an effective solution for the biopharmaceutical industry, providing many benefits and process improvements. Some of the key applications...
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Posted By: cstupica@aci-controls.com
12/16/2019 5:45 PM
Combustion is a technical term for burning, which is a chemical process that occurs when a fuel reacts with an oxidant to produce heat. Some...
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Posted By: cstupica@aci-controls.com
12/2/2019 5:49 PM
The demand for liquefied natural gas (LNG) across the globe is soaring to 300 million tons per annum (MTPA). Over the next decade, demand for...
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Posted By: cstupica@aci-controls.com
11/18/2019 5:55 PM
Corrosion is a problem that many manufacturers face over time, and it ultimately leads to premature equipment failure if left untreated. Although corrosion is naturally...
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Posted By: cstupica@aci-controls.com
10/28/2019 6:00 PM
In an industry where time plays a big roll in overall profitability, manufacturers do not have extra resources to spend on unnecessary downtime. Costly maintenance...
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10/2/2019 6:11 PM
For applications that require higher processing temperatures, industrial furnaces are typically the preferred choice. Industrial furnaces can generate heat that cannot be obtained in open...
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Posted By: cstupica@aci-controls.com
10/1/2019 6:14 PM
For manufacturers, finding new means to reduce energy waste and save on operational costs is one of the major ways to stay competitive in the...
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9/16/2019 12:10 PM
Combustion is a high-temperature chemical reaction between a fuel and an oxidant, usually oxygen. This reaction produces an oxidized, gaseous product in a mixture...
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Posted By: cstupica@aci-controls.com
9/3/2019 12:16 PM
In the pharmaceutical industry, many companies are looking into Cold Water for Injection (WFI), which is produced by purification technology rather than distillation. Cold WFI...
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Posted By: cstupica@aci-controls.com
8/19/2019 12:33 PM
In any given industry, people want their equipment to last as long as possible. Whether that be performing preventative maintenance, or making sure that every...
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8/5/2019 12:39 PM
In the manufacturing industry, dry, immobile nitrogen is frequently needed for a variety of applications. Food packagers need it to extend their product’s shelf...
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Posted By: cstupica@aci-controls.com
7/23/2019 3:41 PM
In today’s society, people typically trust that the food and beverages they take home are free of bacteria and pathogens. However, without the proper...
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Posted By: cstupica@aci-controls.com
7/8/2019 3:45 PM
In food processing plants, electrical cabinets are often located in areas that experience high-pressure washdowns and exposure to water. Electrical cabinets are typically designed...
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6/17/2019 3:50 PM
The food and beverage industry spans over a wide range of goods and processes with specific regulations. In order to meet strict regulatory demands, manufacturers...
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5/30/2019 3:53 PM
Water purification is a primary concern for many power generation plants today. When choosing a water treatment supplier, it’s important to choose the right...
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5/13/2019 4:02 PM
Providing the best solutions for customers is something ACI takes very seriously. When a customer contacted us with a malfunctioning thermal oxidizer burner, we put...
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4/29/2019 4:10 PM
For many plant managers, the costs associated with sourcing nitrogen from a traditional gas supplier are often overlooked. Aside from the cost of nitrogen itself...
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4/9/2019 4:11 PM
Industries around the globe are fully committed to taking on the digital revolution?adopting new technologies, equipment and business plans. The oil and gas industry...
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4/1/2019 4:16 PM
IoT technologies are offering exciting new capabilities, and many manufacturers are moving quickly to adopt them. Subsystems such as pumps and power units are now...
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Posted By: cstupica@aci-controls.com
3/19/2019 1:57 PM
In the United States alone, there are over 2 million miles of fuel pipelines carrying oils and natural gas. To move natural gas through the...
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Posted By: cstupica@aci-controls.com
2/26/2019 2:03 PM
In many oil and gas operations, filtration is necessary for removing excess materials and unwanted debris to produce pure, high-quality products. Filtering downstream oil...
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2/13/2019 2:04 PM
While check valves are typically thought to be a simple component in hydraulic processes, they actually can be one of the best fail safes your...
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Posted By: cstupica@aci-controls.com
2/4/2019 2:08 PM
Now more than ever before, manufacturing companies are paying attention to their environmental impact and implementing sustainability into their business models. Sustainability focuses on reducing...
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Posted By: cstupica@aci-controls.com
1/14/2019 10:25 PM
Throughout the years, high-pressure gas cylinders have been used by many manufacturers in delivering gases to equipment. While this method of gas transportation has...
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1/2/2019 2:22 PM
The start of the new year brings on speculations of trends and technologies that will have a lasting impact on the manufacturing industry. With advancements...
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Posted By: cstupica@aci-controls.com
12/17/2018 2:25 PM
Working with compressed nitrogen gas can be a dangerous task when handled incorrectly. Since 36% of nitrogen gas supplied by gas companies is delivered in...
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Posted By: cstupica@aci-controls.com
12/5/2018 2:28 PM
Over time, the accuracy of all devices will eventually decay, including those used to measure the performance of other devices. In order to test this...
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Posted By: cstupica@aci-controls.com
11/20/2018 2:38 PM
In the biopharmaceutical manufacturing process, system leakage is critical because of the high value placed on drug products. The fear behind leakage has led some...
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Posted By: cstupica@aci-controls.com
11/6/2018 2:40 PM
In the manufacturing industry, productivity is one of the most important factors in staying competitive. Taking care of your machinery and equipment is the first...
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10/15/2018 2:43 PM
In the brewing industry, brewers are working to achieve sustainability and produce a more stable, fresh beer. Brewing leaves a large water footprint, and many...
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10/3/2018 2:46 PM
Over the last decade, new technologies and advancements have made their way into the oil and gas industry. Tools and software have been created and...
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Posted By: cstupica@aci-controls.com
9/17/2018 2:50 PM
Using compressed gases in the laboratory can be extremely dangerous if handled incorrectly. Many gases have destructive properties, and when constricted in tanks and cylinders...
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Posted By: cstupica@aci-controls.com
9/6/2018 2:56 PM
In today’s society, manufacturers are constantly advancing to stay on top of technology trends and work as smart and efficiently as possible. To stay...
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Posted By: cstupica@aci-controls.com
8/14/2018 3:00 PM
Heat tracing is a vital process for any tool or system that may need freeze protection. Using self-regulating technology, heat tracers work to raise...
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Posted By: cstupica@aci-controls.com
8/2/2018 3:00 PM
Having precise and constant cooling is critical for accelerating and improving production processes in the modern industry. Process chillers cool industrial machinery that requires uncontaminated...
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Posted By: cstupica@aci-controls.com
7/16/2018 3:09 PM
In today’s fast paced market, manufacturers are under pressure to complete tasks with the greatest efficiency, productivity and in the shortest amount of time...
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7/5/2018 3:13 PM
For over a century, engineers have struggled to find an efficient way to secure impulse lines to manifolds without allowing for any leaks. The first...
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Posted By: cstupica@aci-controls.com
6/22/2018 3:18 PM
Technology is continuously progressing in the manufacturing industry. With new developments in automation, the industry is introducing the use of robots in the workplace. Since...
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6/7/2018 3:23 PM
There is a growing concern among consumers regarding harmful microplastics that are found in bottled water. While there is not substantial research on the effects...
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Posted By: cstupica@aci-controls.com
5/24/2018 3:31 PM
Paying attention to different types of manufacturing costs incurred by a firm is crucial to the success of any business. Being cost effective in your...
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5/11/2018 3:34 PM
Lead exposure is of such great risk to human health because of the regularity of the substance. Lead is found in many everyday materials one...
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4/24/2018 3:40 PM
Manufacturing traditionally fails to be an industry where the health and wellness of employees is the first thing that comes to mind. However, in what...
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4/10/2018 3:43 PM
One of the major goals for any business is the prolonging of an asset’s lifecycle and ensuring that the asset functions efficiently for as...
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Posted By: cstupica@aci-controls.com
4/4/2018 3:53 PM
A main goal for manufacturing companies has always been to increase productivity among employees. As the industry continues to change, the focus of productivity is...
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3/30/2018 3:56 PM
In order for public water to become drinkable, it is typically treated with a disinfectant chemical such as chlorine. Although the water is cleared of...
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2/28/2018 4:01 PM
Mobile applications are no longer a millennial buzzword. In an increasingly digital world, apps are a necessary business resource. According to Forbes, 81 percent of...
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2/8/2018 4:06 PM
Until the mid-1980s, the water conditioning industry did not include anything plastic. With this introduction came plastic push-fit type fittings and Reverse Osmosis...
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Posted By: cstupica@aci-controls.com
1/30/2018 9:48 PM
In the 1960s, disabling injuries for manufacturing employees increased 20 percent and 14,000 workers were dying on the job each year. In response, President...
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Posted By: cstupica@aci-controls.com
1/24/2018 9:49 PM
Compressed air is used to operate everything from HVAC components to highly customized pneumatic equipment and instrumentation. Regardless of the application, though, the user needs...
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Posted By: cstupica@aci-controls.com
12/15/2017 9:56 PM
Achieving a leak-free connection in offshore oil and gas environments is the Holy Grail for many piping and instrumentation engineers. But traditional hookups use...
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12/14/2017 9:53 PM
Thermal mass flow meters — also known as thermal dispersion or immersible mass flow meters — measure the total mass flow rate of a fluid, usually gases...
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Posted By: cstupica@aci-controls.com
11/16/2017 10:02 PM
If you’re a food, beverage or drug company, you spend a lot of time and money making sure your products are safe. Why not...
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11/9/2017 10:08 PM
When dimensioning and selecting safety valves for vessels and installations, it’s important that this fitting should not be considered as being separate from its...
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10/27/2017 10:11 PM
Condition monitoring isn’t a new concept. Ever since the industry has automated the machining process, companies have constantly sought ways to maintain high product...
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10/13/2017 10:15 PM
While often overlooked, selecting materials for a given application is one of the main design steps towards a safe and cost-efficient system. By selecting...
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9/27/2017 10:23 PM
For many years, the biotech industry had relied on polarographic technology for dissolved oxygen (DO) measurement. Now, optical measurement of oxygen (a relatively recent development...
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9/14/2017 10:27 PM
Shoppers expect high-quality, healthy, convenient foods from their grocers. With growing public knowledge of the issues surrounding the use of chemicals in food production...
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8/24/2017 10:33 PM
When it comes to the process control industry, manufacturing leaders demand efficient products for their applications. That’s why they choose Honeywell’s SmartLine transmitters...
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8/9/2017 10:39 PM
Refineries operate around the clock, processing several hundred thousand barrels of crude oil a day. Reliable oil and gas filtration is necessary to protect equipment...
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7/25/2017 10:47 PM
Maintained measurement and control in manufacturing processes helps facilitate a business’ overall success. That’s easier said than done, though. Overseeing the regulation of a...
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7/6/2017 10:47 PM
Maintaining product quality while improving process safety and controlling operating costs is a constant challenge in the process industries. That’s why Mettler Toledo created...
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6/22/2017 10:50 PM
Simply put, process control deals with the science of maintaining the output of a specific process within a desired range. The proportion of one ingredient...
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Posted By: cstupica@aci-controls.com
6/15/2017 10:55 PM
Manufacturers of cryogenic valves must carefully adhere to strict BAM and DIN standards when oxygen is present. Otherwise, there’s a high risk of ignition...
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Posted By: cstupica@aci-controls.com