Blog | ACI Controls

How Variable Frequency Drives Save Energy

7/16/2024 11:51 AM

Variable Frequency Drives (VFDs), also known as variable speed drives, adjustable frequency drives, adjustable speed drives, AC drives, or inverter drives, are powerful tools for managing electric motors. These devices can slash your motor’s energy usage by up to...

Posted By: cstupica@aci-controls.com

The 8 Main Types of HMI Screens and When to Pick Each One

7/16/2024 11:48 AM

Human-Machine Interfaces, also known as HMIs, are crucial touchpoints between people and the machines they control. Much like the dashboard of your car, HMIs are similar but meant for industrial machines that control various processes and manufacturing. HMIs allow...

Posted By: cstupica@aci-controls.com

Process Control, Automation, and the Role of PLCs

7/16/2024 11:47 AM

Automation has revolutionized process control, driving unprecedented levels of efficiency and precision — and at the center of this are Programmable Logic Controllers (PLCs), better known as the "brains" behind automation systems. PLCs process inputs from sensors and issue commands to...

Posted By: cstupica@aci-controls.com

Buyer's Guide: Variable Frequency Drives

7/16/2024 11:46 AM

In manufacturing, efficiency is the name of the game. Every piece of equipment needs to perform optimally, using just the right amount of energy while maintaining top-notch productivity. This is where Variable Frequency Drives (VFDs) step in. ...

Posted By: cstupica@aci-controls.com

Buyer's Guide: Everything you need to know about IDEC Relays

7/16/2024 11:43 AM

When we use appliances or drive vehicles, we rely on electricity to power them. But did you know that small signals need help to control bigger tasks, especially when it comes to manufacturing and industrial processes? This is where relays...

Posted By: cstupica@aci-controls.com

Explaining the Difference Between HMI, PLC, and SCADA

7/16/2024 11:41 AM

When it comes to making processes run smoothly, efficiency and accuracy are crucial. This is where technologies like PLCs, SCADA, and HMIs come in, changing the way industries operate. PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition), and...

Posted By: cstupica@aci-controls.com

The 8 Services an Industrial Distribution Company Can Provide to You

7/16/2024 11:33 AM

In today's complex world of industries, it's crucial to move goods and services efficiently. That's where industrial distribution companies come in. They play a key role in smoothly moving products from manufacturers to customers. But what exactly...

Posted By: cstupica@aci-controls.com

Elevating Customer Experience in Industrial Process Control Distribution: Top Expectations for Distributors

3/4/2024 1:59 PM

In the complex world of industrial process control, where precision and reliability are paramount, the role of distributors cannot be overstated. A distributor serves as a crucial link between manufacturers and end-users, ensuring seamless access to essential components, equipment...

Posted By: cstupica@aci-controls.com

The Advantages of Partnering with ACI Controls as your Industrial Products Stocking Distributor

3/4/2024 1:37 PM

Introduction:

In the fast-paced world of business, having access to readily available products is crucial for seamless operations and customer satisfaction. Working with distributors who stock products can provide numerous benefits for businesses across various industries...

Posted By: cstupica@aci-controls.com

The Value of Continued Process Application and Skill Set Training for Manufacturing Maintenance Departments

3/4/2024 1:26 PM

Introduction:
In the dynamic landscape of modern manufacturing, maintenance departments play a crucial role in ensuring operational efficiency, minimizing downtime, and optimizing asset performance. As technology evolves and processes become increasingly complex, the need for skilled maintenance professionals who...

Posted By: cstupica@aci-controls.com

Navigating the Complexities of Burner Control Management in Furnace Processes

3/4/2024 12:50 PM

Introduction:
In the realm of industrial manufacturing, the efficient operation of furnace processes is paramount. Whether it's for heat treating, metal smelting, or glass production, precise temperature control is essential for achieving desired outcomes. At the heart of...

Posted By: cstupica@aci-controls.com

10 Advantages of Using Variable Frequency Drives (VFDs)

3/4/2024 12:35 PM

In the fast-paced landscape of industrial operations, maximizing efficiency and productivity is paramount. One of the most effective ways to achieve this goal is through the implementation of variable frequency drives (VFDs). These sophisticated devices offer a multitude of...

Posted By: cstupica@aci-controls.com

Navigating Process Filtration Products in the Food and Beverage Industry: Requirements and Challenges

3/4/2024 12:26 PM

Introduction:
In the food and beverage industry, ensuring product quality and safety is paramount. Process filtration plays a critical role in achieving these objectives by removing impurities, contaminants, and unwanted particles from liquids and gases. However, selecting the right...

Posted By: cstupica@aci-controls.com

The Top 10 Benefits of On-Site Nitrogen Generators for Manufacturing Processes

3/4/2024 12:10 PM

In the realm of industrial manufacturing, efficiency is paramount. Whether it's preserving product integrity, enhancing safety measures, or optimizing production processes, businesses are constantly seeking innovative solutions to streamline operations. One such solution that has gained significant traction in...

Posted By: cstupica@aci-controls.com

Pipe Heat Tracing

3/4/2024 10:38 AM

What is Pipe Heat Tracing and How Does It Work?In industrial processes, keeping fluids flowing smoothly through pipes is essential. But when temperatures drop and pipes freeze, it can cause problems. That's where pipe heat tracing comes in...

Posted By: cstupica@aci-controls.com

Improving Manufacturing Efficiency: A Guide to Process Control

3/1/2024 10:48 AM

Improving Manufacturing Efficiency: A Guide to Industrial Process
Precision and efficiency are critical in manufacturing and industrial process control quietly keeps things running smoothly, safely, and by the rules. From making cars to handling chemicals...

Posted By: cstupica@aci-controls.com

Unleashing The Power Of Data Acquisition Systems In Manufacturing

1/16/2024 11:43 AM

When it comes to manufacturing, technological advancements play a pivotal role in shaping the future. At the heart of this transformation lies the indispensable tool - Data Acquisition Systems (DAS). As manufacturers navigate through intricate processes and stringent standards, the significance...

Posted By: cstupica@aci-controls.com

Protecting Your Investment: The Critical Role of Balston Air and Gas Filters in Industrial Equipment

12/7/2023 9:52 AM

Air and gas filters stand as unsung heroes, silently working to maintain the air quality within HVAC systems. These components play a pivotal role in preserving the longevity and efficiency of the manufacturing machinery that drives our production processes. Industrial...

Posted By: cstupica@aci-controls.com

Cleaner, Smarter and More Efficient Filtration Solutions

12/3/2023 10:42 PM

Supplier Spotlight:
Cleaner, Smarter and More Efficient Filtration Solutions: The Parker Way
Manufacturing and industrial facilities operate in a world of constant change and evolution. From the demand for environmental compliance to the unrelenting pressure to increase...

Cleaner Smarter and More Efficient Filtration Solutions

Posted By: cstupica@aci-controls.com

Combustion Air Blowers

12/1/2023 10:23 PM

Combustion Air Blowers: What They Are and the Applications That Require Them
In the world of manufacturing, precision and reliability are key — and when it comes to combustion processes, the efficiency and effectiveness of combustion air blowers are crucial...

Combustion Air Blowers

Posted By: cstupica@aci-controls.com

Supplier Spotlight: Honeywell

11/15/2023 10:12 PM

Precision and Power: Exploring Customizable, Scalable Process Control with Honeywell's Range of Controllers
Welcome to the latest edition of the ACI Controls Company Spotlight series, where we shine a light on industry-leading suppliers that are transforming the...

Posted By: cstupica@aci-controls.com

Prioritization and Criticality in Manufacturing: What it Means to You

8/28/2023 11:37 AM

Prioritization and Criticality in Manufacturing: What It Means for You
In the complex landscape of manufacturing, where resources are often limited, the concepts of prioritization and criticality emerge as essential pillars for efficient operations. Manufacturers, irrespective of their industry...

Posted By: cstupica@aci-controls.com

Chart Recorders: What Are They and How Can They Help You Collect Accurate Data

8/15/2023 11:19 AM

Chart Recorders: What they Are and How They Can Help You Collect Accurate Data
When it comes to data acquisition and process monitoring, chart recorders have been a reliable and effective instrument for decades. These devices excel at providing...

Posted By: cstupica@aci-controls.com

Everything You Need to Know About Fuel Water Separators (and Why Maintenance is Critical)

6/20/2023 3:12 PM

Fuel water separators are important to any fuel system, whether it’s diesel or marine. They play a crucial role in preventing damage and corrosion to vital components and help to preserve the service life and engine quality. But their...

Posted By: cstupica@aci-controls.com

The Differential Pressure Guide: The Basics You Need to Know

6/15/2023 2:43 PM

In the world of industrial process and pressure technology, a misunderstood and commonly overlooked component is differential pressure gauges. Differential pressure is a broad category of pressure measurement. By measuring differential pressure, you are able to easily and accurately monitor...

Posted By: cstupica@aci-controls.com

What is Predictive and Preventive Maintenance and Why You Should Care

5/30/2023 3:00 PM

Maintenance is a critical aspect of your assessment management strategy, however, you should not rely solely on reactive maintenance measures. The most cost-effective strategies will take a proactive approach, which includes both predictive and preventive maintenance. At face...

Posted By: cstupica@aci-controls.com

Liquid Nitrogen Generators: What Are They and How Do They Work?

4/15/2023 3:19 PM

Nitrogen is an abundant gas in the atmosphere. In its liquid form, it is frequently used as a cryogenic refrigerant. The widespread availability of nitrogen means that large quantities of the gas can be easily obtained and utilized. In...

Posted By: cstupica@aci-controls.com

What You Need to Know About Industrial Burners

3/21/2023 12:17 PM

What You Need to Know About Industrial Burners: Types, Application, and More
If you’re not already familiar with industrial process equipment, industrial burners might seem otherworldly. You may even picture an old-timey steam-filled boiler room as...

Posted By: cstupica@aci-controls.com

Differential Pressure Switches: What You Need To Know

3/1/2023 9:10 PM

Differential pressure switches are ideal for air filter monitoring, static pressure proving, airflow proving, or auxiliary fan actuation. These devices use differential air pressure between two points to operate an electrical switch at a preset actuation point. The electric switch...

Differential Pressure

Posted By: cstupica@aci-controls.com

Buyer's Guide: What to Know Before Buying Temperature Transmitters

3/1/2023 9:01 PM

Temperature transmitters are a fundamental component of industrial manufacturing as a means of process control. This is because they can provide feedback regarding temperature during different stages of the manufacturing process. Temperature transmitters convert the input signal from a wide...

Temperature Transmitters

Posted By: cstupica@aci-controls.com

PLCs in Manufacturing

1/18/2023 5:11 PM

PLCs in Manufacturing
With more companies looking to automate their production processes, the rise of data-driven decision-making, and evolving IoT and machine learning applications, the role of PLCs in manufacturing is becoming increasingly prominent.
They...

Posted By: cstupica@aci-controls.com

Why Choose Single Ferrule Tube Fittings for Vibration Protection and Temp Cycling

1/11/2023 1:10 PM

Industrial settings with strenuous applications, such as thermal cycling and vibration, are recognized as some of the toughest environments for tube fittings. In all cases, such applications demand highly precise, leak-free technology to ensure protection from vibration and thermal...

Posted By: cstupica@aci-controls.com

HMIs: What Are They and How to Use Them

1/11/2023 10:10 AM

Production and manufacturing have become increasingly complex, and developments in technology are further refined and implemented on an ever-increasing scale. Almost every facet of life has been touched by technological innovation in some way. This blog will cover one...

hmi human machine interface

Posted By: cstupica@aci-controls.com

Buyers’ Guide: What to Know About Buying Compressed Air Dryers

11/10/2022 4:33 PM

In manufacturing, there are three main utilities that are essential to almost every single process: water, electricity, and natural gas. However, we would argue that there is a fourth utility that several different businesses and industries rely on for daily...

Posted By: cstupica@aci-controls.com

HOW TO STAY SAFE IN INDUSTRIAL HEATING APPLICATIONS

9/30/2021 3:47 PM

Industrial heating is a powerful process that involves extremely high temperatures and chemical reactions, otherwise known as combustion. Generally, industrial heating is used for a variety of applications that require extreme heat, including metal molding and vaporization.While these applications...

Posted By: cstupica@aci-controls.com

3 WAYS THAT PPE WILL KEEP YOU SAFE IN THE WORKPLACE

9/28/2021 3:35 PM

Keeping You Safe
In response to the current pandemic, many areas around the world have implemented mandatory Personal Protective Equipment (PPE) requirements in addition to protection regulations that have already been set in place. PPE is now more important...

ppe covid19 covid 19

Posted By: cstupica@aci-controls.com

THE 4 MOST IMPORTANT SOURCES OF COMPRESSED AIR CONTAMINATION

7/7/2020 3:53 PM

Compressed air has been utilized as a safe and reliable power source for over 100 years. In fact, approximately 90% of all industrial manufacturing companies rely on compressed air at various stages of operation. Many manufacturers have turned to compressed...

compressed air compressed air filtration compressed air contamination parker compressed air filtration

Posted By: cstupica@aci-controls.com

THE EIGHT WASTES OF LEAN MANUFACTURING AND HOW TO TACKLE THEM

6/4/2020 3:53 PM

Lean manufacturing is a production method implemented by industries around the world—even in the biopharmaceutical industry where validation and regulatory requirements are high. The goal of this production style is to remove all waste, or non-value adding steps...

Posted By: cstupica@aci-controls.com

WHAT YOU NEED TO KNOW ABOUT FILTRATION IN THE FOOD AND BEVERAGE INDUSTRY

5/19/2020 4:01 PM

Filtration technology is essential in the food and beverage industry. Everything from milk and cheese to maple syrup and beer requires some level of filtration during the production process.For food and beverage applications, filtration is used to filter, separate...

Posted By: cstupica@aci-controls.com

WHAT YOU NEED TO KNOW WHEN SELECTING THE RIGHT INSTRUMENTATION TUBING

5/4/2020 4:13 PM

Every instrumentation system starts with safe, reliable tubing to ensure leak-free operation. With many options to choose from, selecting the right tube for your application relies on many key factors.
In a recent blog post, Parker ...

Posted By: cstupica@aci-controls.com

EVERYTHING YOU NEED TO KNOW ABOUT THE HEAT TREATING PROCESS

4/17/2020 4:37 PM

Heat treating is a very important process in nearly every industry. In fact, there are very few products that can be manufactured without some level of heat treating involved. This vital process occurs when metal is heated and cooled under...

heat treat industrial heat treating

Posted By: cstupica@aci-controls.com

THE IMPORTANCE OF CONDITION MONITORING IN THE FOOD INDUSTRY

4/9/2020 4:40 PM

Today, consumers are becoming more conscious of the foods they put into their bodies–paying closer attention to where their food is coming from and straying away from hard-to-pronounce ingredients. The food and beverage industry is now forced...

condition monitoring food and beverage food industry

Posted By: cstupica@aci-controls.com

WHY SUSTAINABLE TECHNOLOGY IS SO IMPORTANT IN THE POWER INDUSTRY

3/18/2020 4:48 PM

Sustainable practices are sweeping the manufacturing industry on a global scale. Many companies are searching for ways to increase their sustainability efforts while still maintaining a profit. This challenge is forcing developers to create new technologies that support both green...

power industry power generation sustainability

Posted By: cstupica@aci-controls.com

THE MOST CORROSION-RESISTANT METALS FOR YOUR EQUIPMENT

3/2/2020 4:53 PM

When designing metal equipment, many engineers look for the strongest and most cost-effective option on the market. One factor that should also play a major role in the material selection process is corrosion resistance.While most metals are subjected...

Posted By: cstupica@aci-controls.com

HOW TO BOOST STEAM GENERATION EFFICIENCY WITH GUIDED WAVE RADAR

3/2/2020 4:52 PM

Every steam generation system requires a boiler or steam drum that works as an integral component of the operation. Steam drums are typically relied on for providing ample surface area during the separation of water and steam, creating storage capacity...

Posted By: cstupica@aci-controls.com

HOW TO KEEP YOUR DUST COLLECTOR OPERATING AT ITS HIGHEST CAPACITY

2/4/2020 5:00 PM

Cement manufacturers are often faced with the challenge of reducing production costs while still meeting strict environmental regulations. One way this industry has chosen to conquer this double-edged sword is by reducing the cost of fuel, which ultimately has...

Posted By: cstupica@aci-controls.com

THE TOP 5 TRENDS THAT WILL TAKE OVER THE INDUSTRY THIS YEAR

1/31/2020 5:35 PM

The manufacturing industry is defined by technological advancements, processes and digital transformations. Every year, new advancements are revealed that shake up the industry even more. Artificial intelligence, virtual reality and IoT were some of the top trending technologies that made...

Posted By: cstupica@aci-controls.com

HOW TO CHOOSE THE BEST CONNECTION TYPE IN SINGLE-USE SYSTEMS

1/3/2020 5:39 PM

Single-use systems have proven to be an effective solution for the biopharmaceutical industry, providing many benefits and process improvements. Some of the key applications that employ single-use systems include the creation of process fluid flow paths, buffer and...

Posted By: cstupica@aci-controls.com

BACK TO THE BASICS: 5 IMPORTANT CLASSIFICATIONS OF COMBUSTION

12/16/2019 5:45 PM

Combustion is a technical term for burning, which is a chemical process that occurs when a fuel reacts with an oxidant to produce heat. Some common examples of combustion include burning wood to heat a home, the burning of petrol...

combustion combustion types

Posted By: cstupica@aci-controls.com

HOW TO AVOID TURBINE FAILURES IN LNG PROCESSING PLANTS

12/2/2019 5:49 PM

The demand for liquefied natural gas (LNG) across the globe is soaring to 300 million tons per annum (MTPA). Over the next decade, demand for LNG is expected to overpower supply, making it more crucial than ever for LNG production...

Posted By: cstupica@aci-controls.com

THE MOST COMMON TYPES OF CORROSION AND HOW TO HANDLE IT

11/18/2019 5:55 PM

Corrosion is a problem that many manufacturers face over time, and it ultimately leads to premature equipment failure if left untreated. Although corrosion is naturally occurring and there is no way to completely prevent it, there are proper measures you...

Posted By: cstupica@aci-controls.com

HOW TO REDUCE DUST COLLECTOR MAINTENANCE IN THE CEMENT INDUSTRY

10/28/2019 6:00 PM

In an industry where time plays a big roll in overall profitability, manufacturers do not have extra resources to spend on unnecessary downtime. Costly maintenance often forces companies to search for better, more reliable solutions.In the cement industry, filters...

cement industry dust collection

Posted By: cstupica@aci-controls.com

3 REASONS WHY INDUSTRIAL FURNACES ARE THE RIGHT SOLUTION

10/2/2019 6:11 PM

For applications that require higher processing temperatures, industrial furnaces are typically the preferred choice. Industrial furnaces can generate heat that cannot be obtained in open-air systems, and since furnaces are closed devices, heat is generated and maintained more efficiently...

furnaces industrial furnaces

Posted By: cstupica@aci-controls.com

HOW TO INCREASE PLANT EFFICIENCY WITH ENERGY MANAGEMENT

10/1/2019 6:14 PM

For manufacturers, finding new means to reduce energy waste and save on operational costs is one of the major ways to stay competitive in the industry. One of the most important components for reducing costs is identifying specific areas of...

plant efficiency energy management

Posted By: cstupica@aci-controls.com

4 THINGS YOU NEED TO KNOW ABOUT MAXON VALVES IN COMBUSTION SYSTEMS

9/16/2019 12:10 PM

Combustion is a high-temperature chemical reaction between a fuel and an oxidant, usually oxygen. This reaction produces an oxidized, gaseous product in a mixture commonly referred to as smoke. To put this application into more relatable terms, one common...

Posted By: cstupica@aci-controls.com

THE TOP 5 WAYS TO OPTIMIZE WATER MONITORING

9/3/2019 12:16 PM

In the pharmaceutical industry, many companies are looking into Cold Water for Injection (WFI), which is produced by purification technology rather than distillation. Cold WFI offers a variety of cost advantages and high-speed production, making it more popular than...

Posted By: cstupica@aci-controls.com

HOW TO AVOID CORROSION IN METAL PARTS

8/19/2019 12:33 PM

In any given industry, people want their equipment to last as long as possible. Whether that be performing preventative maintenance, or making sure that every device is working under the proper conditions, workers are always doing what they can to...

corrosion corrosion prevention

Posted By: cstupica@aci-controls.com

SAVE ENERGY AND PREVENT DISRUPTIONS WITH NITROGEN GENERATORS

8/5/2019 12:39 PM

In the manufacturing industry, dry, immobile nitrogen is frequently needed for a variety of applications. Food packagers need it to extend their product’s shelf life, and chemical engineers need high-quality, unoxidized polymers to ensure total safety. Plant managers...

nitrogen generators

Posted By: cstupica@aci-controls.com

THIS IS HOW STERILE FILTRATION IS CHANGING THE INDUSTRY

7/23/2019 3:41 PM

In today’s society, people typically trust that the food and beverages they take home are free of bacteria and pathogens. However, without the proper filtration systems in place, it can be very easy for unwanted contamination to occur during...

Posted By: cstupica@aci-controls.com

HOW TO KEEP YOUR ELECTRICAL CABINETS DRY IN THE FOOD INDUSTRY

7/8/2019 3:45 PM

In food processing plants, electrical cabinets are often located in areas that experience high-pressure washdowns and exposure to water. Electrical cabinets are typically designed to keep moisture out. However, if moisture finds a way inside the cabinet, a variety...

moisture control electrical cabinets food industry

Posted By: cstupica@aci-controls.com

EVERYTHING YOU NEED TO KNOW ABOUT VALVES IN THE FOOD INDUSTRY

6/17/2019 3:50 PM

The food and beverage industry spans over a wide range of goods and processes with specific regulations. In order to meet strict regulatory demands, manufacturers must understand exactly what each system needs to function as efficiently as possible. Understanding the...

valves valve automation food industry

Posted By: cstupica@aci-controls.com

HOW TO CHOOSE A WATER TREATMENT SYSTEM SUPPLIER FOR POWER GENERATION

5/30/2019 3:53 PM

Water purification is a primary concern for many power generation plants today. When choosing a water treatment supplier, it’s important to choose the right company that meets your criteria and can support your operations. The right supplier could make...

water treatment power generation

Posted By: cstupica@aci-controls.com

CASE STUDY: HOW TO SOLVE TEMPERATURE CONTROL ISSUES IN A THERMAL OXIDIZER

5/13/2019 4:02 PM

Providing the best solutions for customers is something ACI takes very seriously. When a customer contacted us with a malfunctioning thermal oxidizer burner, we put our problem-solving skills to the test to generate a solution that was efficient and...

thermal oxidizer temperature control

Posted By: cstupica@aci-controls.com

A NEW ENERGY EFFICIENT NITROGEN GENERATOR IS LAUNCHING

4/29/2019 4:10 PM

For many plant managers, the costs associated with sourcing nitrogen from a traditional gas supplier are often overlooked. Aside from the cost of nitrogen itself, many don’t realize the hidden fees that come from suppliers, including delivery fees, HAZMAT...

nitrogen generator energy efficiency

Posted By: cstupica@aci-controls.com

3 DIGITIZATION TRENDS TO LOOK OUT FOR IN THE OIL AND GAS INDUSTRY

4/9/2019 4:11 PM

Industries around the globe are fully committed to taking on the digital revolution?adopting new technologies, equipment and business plans. The oil and gas industry is no exception to this, as it continues to advance and follow digitization trends. While...

oil and gas digitization trends

Posted By: cstupica@aci-controls.com

THE IMPORTANT KEY TO SUCCESSFUL NEW IOT TECHNOLOGY

4/1/2019 4:16 PM

IoT technologies are offering exciting new capabilities, and many manufacturers are moving quickly to adopt them. Subsystems such as pumps and power units are now equipped with sensors and network connectivity that allow plant operators to have the visibility they...

Posted By: cstupica@aci-controls.com

ALL THE BENEFITS OF ACI’S NEW INSTRUMENT GAS SUPPLY COLUMN

3/19/2019 1:57 PM

In the United States alone, there are over 2 million miles of fuel pipelines carrying oils and natural gas. To move natural gas through the pipeline, there are typically a series of compressors that are used to create pressure differentials...

instrument gas supply column

Posted By: cstupica@aci-controls.com

WHY FILTRATION IS SO IMPORTANT IN THE OIL AND GAS INDUSTRY

2/26/2019 2:03 PM

In many oil and gas operations, filtration is necessary for removing excess materials and unwanted debris to produce pure, high-quality products. Filtering downstream oil and gas applications help remove corrosive materials that often reduce operational efficiency, lower equipment lifespan...

filtration oil and gas industry

Posted By: cstupica@aci-controls.com

WHY CHECK VALVES ARE SO IMPORTANT FOR HYDRAULICS

2/13/2019 2:04 PM

While check valves are typically thought to be a simple component in hydraulic processes, they actually can be one of the best fail safes your system has against a very costly shutdown. If a valve is not functioning with the...

Posted By: cstupica@aci-controls.com

3 REASONS WHY SUSTAINABILITY IS IMPORTANT FOR MANUFACTURING

2/4/2019 2:08 PM

Now more than ever before, manufacturing companies are paying attention to their environmental impact and implementing sustainability into their business models. Sustainability focuses on reducing as much waste as possible by eliminating physical waste products and minimizing energy loss.The...

Posted By: cstupica@aci-controls.com

THE TOP MANUFACTURING TRENDS TO WATCH OUT FOR IN 2019

1/2/2019 2:22 PM

The start of the new year brings on speculations of trends and technologies that will have a lasting impact on the manufacturing industry. With advancements continuing to quickly arise, staying ahead can be difficult.
The manufacturing industry is fast...

Posted By: cstupica@aci-controls.com

HOW TO BE SAFE WHEN WORKING WITH COMPRESSED NITROGEN GAS

12/17/2018 2:25 PM

Working with compressed nitrogen gas can be a dangerous task when handled incorrectly. Since 36% of nitrogen gas supplied by gas companies is delivered in high-pressure cylinders, it is extremely important to be aware of necessary precautions.There are...

Posted By: cstupica@aci-controls.com

WHY CALIBRATION IS IMPORTANT FOR MANUFACTURERS

12/5/2018 2:28 PM

Over time, the accuracy of all devices will eventually decay, including those used to measure the performance of other devices. In order to test this decay and ensure all equipment is functioning to its full potential, calibration is necessary.Calibration...

calibration

Posted By: cstupica@aci-controls.com

IS STAINLESS STEEL WORTH THE RISK IN FILTRATION?

11/20/2018 2:38 PM

In the biopharmaceutical manufacturing process, system leakage is critical because of the high value placed on drug products. The fear behind leakage has led some manufacturers to stick to traditional stainless steel systems instead of shifting over to single-use...

filtration

Posted By: cstupica@aci-controls.com

THE BEST TIPS FOR EXTENDING YOUR EQUIPMENT’S LIFESPAN

11/6/2018 2:40 PM

In the manufacturing industry, productivity is one of the most important factors in staying competitive. Taking care of your machinery and equipment is the first step in maximizing production and eliminating downtime.By keeping an eye on equipment through routine...

equipment lifespan extending equipment lifespan

Posted By: cstupica@aci-controls.com

WHY STERILE FILTRATION IS BETTER FOR ULTIMATE SUSTAINABILITY

10/15/2018 2:43 PM

In the brewing industry, brewers are working to achieve sustainability and produce a more stable, fresh beer. Brewing leaves a large water footprint, and many breweries are working to reduce their impact on the environment and modernize their brewing techniques...

filtration sterile filtration

Posted By: cstupica@aci-controls.com

3 TRENDS IN THE OIL AND GAS INDUSTRY TO WATCH OUT FOR

10/3/2018 2:46 PM

Over the last decade, new technologies and advancements have made their way into the oil and gas industry. Tools and software have been created and improved to make finding, estimating and producing oil and gas a lot easier. As the...

oil and gas trends

Posted By: cstupica@aci-controls.com

MAKE THE BEST SAFETY PLAN FOR COMPRESSED GAS

9/17/2018 2:50 PM

Using compressed gases in the laboratory can be extremely dangerous if handled incorrectly. Many gases have destructive properties, and when constricted in tanks and cylinders under high pressure, any release of gas can spread quickly and endanger lab personnel. It...

safety compressed gas

Posted By: cstupica@aci-controls.com

EVERYTHING YOU NEED TO KNOW ABOUT THE INTEGRATION OF CONTROL SYSTEMS

9/6/2018 2:56 PM

In today’s society, manufacturers are constantly advancing to stay on top of technology trends and work as smart and efficiently as possible. To stay ahead of the game, it is important that all systems in a plant are working...

Posted By: cstupica@aci-controls.com

EVERYTHING YOU NEED TO KNOW ABOUT HEAT TRACING

8/14/2018 3:00 PM

Heat tracing is a vital process for any tool or system that may need freeze protection. Using self-regulating technology, heat tracers work to raise or maintain temperatures in pipes, vessels and equipment that may be exposed to colder environments...

heat tracing

Posted By: cstupica@aci-controls.com

THE IMPORTANCE OF WATER CHILLING IN MANUFACTURING

8/2/2018 3:00 PM

Having precise and constant cooling is critical for accelerating and improving production processes in the modern industry. Process chillers cool industrial machinery that requires uncontaminated cooling fluid and precise temperature control.In a recent blog post, Parker introduces their own...

water chilling

Posted By: cstupica@aci-controls.com

ALL OF THE BENEFITS SURROUNDING COMPRESSED AIR FILTERS

7/16/2018 3:09 PM

In today’s fast paced market, manufacturers are under pressure to complete tasks with the greatest efficiency, productivity and in the shortest amount of time. With a growing demand for high-speed equipment, compressed air has become the solution.Compressed...

compressed air compressed air filters

Posted By: cstupica@aci-controls.com

WHY MANIFOLDS ARE SAVING THE DAY FOR ENGINEERS

7/5/2018 3:13 PM

For over a century, engineers have struggled to find an efficient way to secure impulse lines to manifolds without allowing for any leaks. The first manifolds used NPT taper threads for tube connections, which are still being used today, however...

manifolds

Posted By: cstupica@aci-controls.com

THE IMPACT OF ROBOTIC TECHNOLOGY IN THE MANUFACTURING INDUSTRY

6/22/2018 3:18 PM

Technology is continuously progressing in the manufacturing industry. With new developments in automation, the industry is introducing the use of robots in the workplace. Since the technology is so new, there are many concerns that robots will essentially take over...

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HOW TO ENSURE SAFER BOTTLED WATER WITH MICROFILTRATION

6/7/2018 3:23 PM

There is a growing concern among consumers regarding harmful microplastics that are found in bottled water. While there is not substantial research on the effects of these microplastics on human health, some researchers have concluded that ingesting microplastics can cause...

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HOW TO BOOST COST-EFFECTIVENESS IN MANUFACTURING

5/24/2018 3:31 PM

Paying attention to different types of manufacturing costs incurred by a firm is crucial to the success of any business. Being cost effective in your manufacturing business practices, as with many things, is a game of balance: it is important...

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HOW TO REDUCE LEAD FOUND IN ANIMAL WATERING SYSTEMS

5/11/2018 3:34 PM

Lead exposure is of such great risk to human health because of the regularity of the substance. Lead is found in many everyday materials one may come into contact with, including old paint, dust, soil and drinking water. However, one...

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4 WAYS TO IMPROVE YOUR MANUFACTURING EMPLOYEES’ HEALTH

4/24/2018 3:40 PM

Manufacturing traditionally fails to be an industry where the health and wellness of employees is the first thing that comes to mind. However, in what some consider to be an era of awakening for corporate social responsibility, workplace environments are...

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WHY CONDITION MONITORING IS IMPORTANT FOR YOUR BUSINESS

4/10/2018 3:43 PM

One of the major goals for any business is the prolonging of an asset’s lifecycle and ensuring that the asset functions efficiently for as long as possible. This can be accomplished through the use of condition monitoring.Condition monitoring...

Posted By: cstupica@aci-controls.com

HOW TO IMPROVE PRODUCTIVITY IN MANUFACTURING

4/4/2018 3:53 PM

A main goal for manufacturing companies has always been to increase productivity among employees. As the industry continues to change, the focus of productivity is shifting from the individual employee, to all other aspects of business.Productivity is not the...

manufacturing productivity improvement

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HOW TO USE PARKER’S THM ANALYZER TO IMPROVE DRINKING WATER SAFETY

3/30/2018 3:56 PM

In order for public water to become drinkable, it is typically treated with a disinfectant chemical such as chlorine. Although the water is cleared of waste and toxins, disinfection by-products are sometimes formed in the water due to a...

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5 MANUFACTURING APPS GUARANTEED TO IMPROVE YOUR PROCESSES

2/28/2018 4:01 PM

Mobile applications are no longer a millennial buzzword. In an increasingly digital world, apps are a necessary business resource. According to Forbes, 81 percent of CEOs see mobile technologies as being strategically important for their enterprises – and manufacturing is following...

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HOW TO CHOOSE THE RIGHT CONNECTOR AND TUBING FOR YOUR APPLICATION

2/8/2018 4:06 PM

Until the mid-1980s, the water conditioning industry did not include anything plastic. With this introduction came plastic push-fit type fittings and Reverse Osmosis (RO) systems that utilized these plastic pumps.Product assemblers, manufacturers, installers and service departments were...

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4 POWERFUL MANUFACTURING SAFETY TIPS EVERY PLANT NEEDS

1/30/2018 9:48 PM

In the 1960s, disabling injuries for manufacturing employees increased 20 percent and 14,000 workers were dying on the job each year. In response, President Richard Nixon signed The Occupational Safety and Health Act, also known as OSHA, in 1970...

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HOW TO PICK COMPRESSED AIR TREATMENT SOLUTIONS

1/24/2018 9:49 PM

Compressed air is used to operate everything from HVAC components to highly customized pneumatic equipment and instrumentation. Regardless of the application, though, the user needs invariable purity and a continuous supply of compressed air to specific areas of use.To...

Posted By: cstupica@aci-controls.com

TEN STEPS TO LEAK-FREE CONNECTIONS IN OIL AND GAS APPLICATIONS

12/15/2017 9:56 PM

Achieving a leak-free connection in offshore oil and gas environments is the Holy Grail for many piping and instrumentation engineers. But traditional hookups use a multitude of valves and fittings, which create a lot of potential leak points.Fortunately...

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EVERYTHING YOU WANT TO KNOW ABOUT THERMAL MASS FLOW

12/14/2017 9:53 PM

Thermal mass flow meters — also known as thermal dispersion or immersible mass flow meters — measure the total mass flow rate of a fluid, usually gases, flowing through a closed conduit.To help you understand these process control tools, Magnetrol® expert...

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HAVE YOU HEARD? ALL INLINE BALL VALVES ARE CERTIFIED TO NSF/ANSI 61

11/16/2017 10:02 PM

If you’re a food, beverage or drug company, you spend a lot of time and money making sure your products are safe. Why not make sure your process and utility valves are safe, too?If you haven’t heard...

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WHAT YOU NEED TO KNOW ABOUT BACK PRESSURE SAFETY VALVES

11/9/2017 10:08 PM

When dimensioning and selecting safety valves for vessels and installations, it’s important that this fitting should not be considered as being separate from its supply and blow-off pipes. If installed improperly, it can lead to inadmissible pressure rises...

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HOW TO STREAMLINE YOUR CONDITION MONITORING PROCESS

10/27/2017 10:11 PM

Condition monitoring isn’t a new concept. Ever since the industry has automated the machining process, companies have constantly sought ways to maintain high product quality while improving production rates.To help you better understand, Parker wrote this blog post...

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HOW TO MIX MATERIALS IN CORROSIVE ENVIRONMENTS

10/13/2017 10:15 PM

While often overlooked, selecting materials for a given application is one of the main design steps towards a safe and cost-efficient system. By selecting the best alloys and controlling corrosion, you can improve your application’s safety, life expectancy...

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5 BIG REASONS TO SWITCH TO OPTICAL DO MEASUREMENT

9/27/2017 10:23 PM

For many years, the biotech industry had relied on polarographic technology for dissolved oxygen (DO) measurement. Now, optical measurement of oxygen (a relatively recent development) is a more preferred method because it’s highly accurate, simplifies processes and provides much...

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HOW TO USE NITROGEN GENERATORS FOR FOOD PRESERVATION

9/14/2017 10:27 PM

Shoppers expect high-quality, healthy, convenient foods from their grocers. With growing public knowledge of the issues surrounding the use of chemicals in food production, suppliers must seek alternative methods for food preservation.In a recent article, Parker breaks down...

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3 IMPORTANT REASONS TO USE SMARTLINE TRANSMITTERS

8/24/2017 10:33 PM

When it comes to the process control industry, manufacturing leaders demand efficient products for their applications. That’s why they choose Honeywell’s SmartLine transmitters. These transmitters make life easier by delivering smart performance, smart design and a smart user...

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WHAT YOU NEED TO KNOW ABOUT DOWNSTREAM OIL AND GAS FILTRATION

8/9/2017 10:39 PM

Refineries operate around the clock, processing several hundred thousand barrels of crude oil a day. Reliable oil and gas filtration is necessary to protect equipment, ensure production efficiency, minimize process upsets and downtime and reduce maintenance costs.In its blog...

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4 BIG BENEFITS OF PROCESS CONTROL INSTRUMENTATION

7/25/2017 10:47 PM

Maintained measurement and control in manufacturing processes helps facilitate a business’ overall success. That’s easier said than done, though. Overseeing the regulation of a large variety of processes can be extremely overwhelming. That’s where the implementation of process...

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Posted By: cstupica@aci-controls.com

THE COMPLETE GUIDE TO THE BEST PROCESS CONTROL PRACTICES

7/6/2017 10:47 PM

Maintaining product quality while improving process safety and controlling operating costs is a constant challenge in the process industries. That’s why Mettler Toledo created a complete list of the industry’s top resources.In its best practices guides library...

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5 THINGS YOU NEED TO KNOW ABOUT THE PROCESS CONTROL INDUSTRY

6/22/2017 10:50 PM

Simply put, process control deals with the science of maintaining the output of a specific process within a desired range. The proportion of one ingredient to another, the temperature of materials, how well ingredients are mixed and the pressure under...

process control

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HOW TO AVOID RISK OF IGNITION WHEN OXYGEN IS PRESENT IN VALVE APPLICATIONS

6/15/2017 10:55 PM

Manufacturers of cryogenic valves must carefully adhere to strict BAM and DIN standards when oxygen is present. Otherwise, there’s a high risk of ignition during use.In Parker Hannifin’s blog post, How to Avoid Risk of Ignition When...

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Posted By: cstupica@aci-controls.com

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